A new gas line feeds three appliances and the inspector arrives this afternoon. Before anyone turns a valve, the numbers have to be right: the total load in BTU per hour, the test pressure the line must hold, and the order of every leak test. Gas work has one speed - careful - and the tradesperson who knows the procedure is the one the inspector trusts.
Why this skill matters
Load calculation and leak-test discipline are the foundation of gas fitting. Strong performance supports the Gas Technology and Heating pathways.
Learning objectives
Sum appliance loads in BTU/hr
Convert between inches of water column and pascals
Set the correct test pressure for a gas installation
Order the leak test, purge and light-up procedure safely
Equipment and components
Natural gas piping (black iron)Three appliances: 40k, 60k and 30k BTU/hrManometer and pressure gaugeLeak detection solutionShut-off valves and test fittingsCombustion air openings
Technical principles
Gas load is summed in BTU/hr - the pipe must deliver peak demand
Low-pressure gas is measured in inches of water column (1 in w.c. = 249 Pa)
Every new installation is pressure-tested before it ever sees gas
A gas smell means evacuate and call - never operate switches
How to play
Sum loads carefully before sizing anything
Convert pressure units with the stated factor
Set the test pressure on the gauge and check the band
Order every step the way the code and the inspector expect
Rules
Each question is worth 10 points plus streak bonuses
Hints cost 3 points
Pass each level with 70% or more
Formula and calculation section
Pressure Conversion
1 in w.c. = 249.1 Pa
Inches of water column are the everyday unit of low-pressure gas systems.
Total Load
Load_total = sum(BTU/hr per appliance)
Peak simultaneous demand decides the pipe size.
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Level 1/2Score 0Streak 0Hints 0
Your shift briefing
A new gas line feeds three appliances and the inspector arrives this afternoon. Before anyone turns a valve, the numbers have to be right: the total load in BTU per hour, the test pressure the line must hold, and the order of every leak test. Gas work has one speed - careful - and the tradesperson who knows the procedure is the one the inspector trusts.
Feedback approach
Explanations state the reason behind every procedure - gas work has no 'because I said so', only physics and code.
Common mistakes
Forgetting to include every appliance in the load sum
Testing with gas instead of air
Skipping the soap test after the pressure test
Purging a line with the ignition sources live
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Keep learning
Return to the Gas Technology hub to see the full skill path.